Organizations scripting India’s manufacturing future need partners who are as invested as they are. This means repeatable quality output, quick turnaround and delivery times, and a scalable manufacturing system that works for them. 

As a forging company in India, we make this possible. 

1. ISO 9001:2015 and IATF 16949:2016 certified by TÜV
2. Advanced CAD/CAM Pro/E-simulation software to produce drafts
3. Global quality launch frameworks for New Product Development
4. Capacity to produce close-die single pieces up to 30 kg 
5. Material versatility encompassing standard and exotic alloys.
6. 100+ products and 700+ application-compatible customized solutions 
7. Robust secondary operations and testing infrastructure
8. Flexible financial and procurement alignment options
9. Single point of contact with 1-1 engineering support 
10. ZED Bronze, NARF Emerging Company ‘23, India 5000 Best MSME Winner 2021.

We have the infrastructure, the technical know-how, and a workforce to support leading automotive, defence, and earthmoving manufacturers. We have served these industries for over 25 years, and with the realization of our second production unit, enabling us to produce up to 2,000 metric tons monthly, we seek to take this endeavour into the next stage of growth. 

Advances in material sciences, progressive mechanical complexity, and the need for compliance-driven design demand iterative development of products. At Sendura Forge, we do this by adhering to global quality launch frameworks.

Here’s an overview of that process, optimized for automotive product development. 

1. Advanced Product Quality Planning (APQP)

Our five-phase development process, where a cross-functional team understands a project’s goal, engineers the physical part as per specifications, designs the tooling and workflow, runs a trial under factory conditions, and reviews performance in real-time to make necessary adjustments. 

2. Process Failure Mode and Effects Analysis (PFMEA)

A proactive analytical risk-assessment mechanism used by the cross-functional team to understand the probability of occurrence and degree of severity of failure in a manufacturing step, the consequence, and the cause of the failure. Every manufacturing step is given a Risk Priority Number, and high-risk steps undergo immediate changes before production begins. 

3. Control Plan

An operational document as a result of the PFMEA that guides shop floor operators and inspectors on an everyday basis. It outlines the exact parameters, tracking metrics, and control methodologies for every step of the production process—from raw material inspection to final product sign-off.

4. Production Part Approval Process (PPAP)

Our comprehensive validation package that serves to inform our clients of our PFMEA and Control Plan, MSA studies, Initial process capability studies, performance results, along with a master physical sample from the initial test run. This not only establishes our manufacturing capabilities but also assures buyers of our commitment to quality and compliance.

From helical and forged machined shafts to gear blanks and forged ring gear carriers, we continue to be the preferred forging company in Rajkot, Gujarat, and in India. This is on account of our scalable infrastructure, informed manufacturing process, and robust closed-die forging. Clients benefit from precision output, longer operational life, and cost-effectiveness at larger volumes. 

Here’s an overview of our manufacturing and forging process, as a leading forging company in India.

• Raw Material Inspection: Raw material tailored to project-specific engineering demands that immediately enters our identification and traceability system to prevent material mix-ups. 
• Cutting Shop Operations : Approved raw material feeds into the cutting process, where heavy-duty band saws, supported by ELGI screw air, cut the material into a standard billet size.  
• Forging Process : Belt-drop hammers press induction-heated billets into machined dies. The preliminary step establishes ‘Edging’, while the final step imparts the desired shape. 
• Post-forge Treatment : Forged components undergo metallurgical conditioning to improve material and structural characteristics, and descaling, such as shot blasting, to strip away residue.
• Machining and Mechanical Calibrations : Grinding shop’s bench grinders clear away surface imperfections, VMCs drill holes and create reams, a coining press imparts precision and a smooth surface finish, while cutters provide post-forge accurate cuts.
• Inspection and Validation : Finished components undergo rigorous technical evaluation for design and operational compliance. Specialized machinery such as magnetic particle testing machines, spectrometers, impact testing machines, universal testing machines, and Brinell hardness testing machines ensure export-grade output.

We have checks and balances built into our manufacturing system. At every stage, materials and components need to pass a quality check, failing which they are either reworked if deemed suitable or scrapped. 

As Indian manufacturing grows to command a greater share of the global manufacturing industry, led by evolving concepts like friendshoring and China+1, we remain committed to serving leading manufacturers and OEMs in this space in the next decade and onwards. 

• Vision and Mission: Achieving new heights of success as top 10 forging company in India by product excellence and customer satisfaction.
• Strategy: Building cost effective forging strategy for 25+ years of expertise with timely deliveries, and project completion.
• Growth: Meeting the rising market demand by replicating our expansion from 800 metric tons monthly production to 2,000 metric tons.
• Assurance: Further streamline our quality markers in line with evolving demands, compliance requirements, and industry benchmarks. 
• Versatile Manufacturing: Expand our support for demanding forgings by producing custom designs across automotive, defence, power, agriculture, and earthmoving industries.